What we do

thinXXS is your OEM partner for comprehensive microfluidics solutions used in Life Science, Biopharma, IVD or industrial applications.

We are proud to be one of the few OEM suppliers with a demonstrated capability to make complex assays work on microfluidic cartridges. 

From flow cells and droplet generators for Genomics or Multi-Omic analysis to complex sample-to-answer solutions for point-of-care or in-field testing: We are a recognized leader for implementing your assay workflow into a single device.

A Microfluidic Disc

Services

  • Contract Manufacturing of consumables
  • Design for Manufacturing
  • Comprehensive Development from Concept to Product
  • Scale-up and Large Scale Production
  • Supply Chain Management
     

Our experts enable microfluidic chips that simplify workflows for assays in a wide range of life science applications, and we partner with you to develop intricate technology while streamlining functionality, manufacturability, and costs.

We do not stop at the development stage, we are your high quality supply partner for microfluidic consumables. We are proud to be one of the few OEM suppliers with a demonstrated capability to manufacture complex microfluidic cartridges at large scale. 

Our in-house toolshop and molding facility allows us to transfer the precision of the tools in an economic way to large quantities of plastic devices and products.

A person in front of a computer
Work piece on the milling machine
A person programming a molding machine
A person in a Clean Room
Person holding a Microfluidic Cartridge
A person using a Laboratory Analytical Instrument

Applications

Image of several Microfluidic Productsc

From flow cells and droplet generators for genomics to complex sample-to-answer solutions for point-of-care or in-field testing

Lab-on-a-chip systems or single-use systems with microfluidic components, are applied in a variety of areas. Applications range from flow cells and droplet generators for genomics (digital droplet pcr) to complex sample-to-answer solutions for point-of-care or in-field testing.

We are a recognized leader in miniaturizing an entire laboratory setup into a single device —with on-card reagents, pumps, valves, sensors, and optical interfaces.

thinXXS has become a trusted partner for clients innovating in fields like In-Vitro-Diagnostics, Veterinary, life-science Research, Drug Development, Environmental Testing or Food Testing, to name just a few. Technologies include:

Immunoassays

There are immunological tests for many different purposes. All have in common that they make use of substances (e.g. Antibodies) which can bind specifically to the target substance or microorganism to be found in the sample. Rapid tests or so called “Lateral Flow Assays” are easy to use and provide quick results. However, if more sensitivity and/or a more accurate quantification of the result is desired, more complex protocols are needed. Microfluidic Technologies help to manage this increased complexity to achieve the goal of a low-cost and simple-to-use device. thinXXS offers both development and manufacturing of microfluidic cartridges for immunological assays. We help to realize such cartridges from scratch based on our client’s assay protocol.

Molecular Assays

An assay of this category typically comprises several complex steps (e.g., Isolation and purification of nucleic acids, PCR, detection). It is still often conducted in a laboratory, not in the field. The advantages in handling small sample volumes make lab-on-chip systems ideal for this application. Microfluidics helps making such assays more portable and user-friendly and applicable for the Point of Care. thinXXS’ solution portfolio includes several unit operations which are commonly required on integrated microfluidic cartridges. We offer our clients unique and proven solutions, e.g., for storage of wet and dry reagents, for lab on-a chip valving, and for liquid management.

Next Generation Sequencing

DNA sequencing is a powerful technology not only for fundamental research, but also for diagnostic applications. The ability to manipulate liquids at extremely small volumes makes microfluidics the ideal technology for this type of application. Droplet microfluidics is an especially popular approach which has already found its way into commercial products.

Cell Based Assays

Cell based assays have become a powerful tool for drug discovery and high throughput screening. Such assays offer the potential of predicting the response of a drug on an organism. Among other things, the potential of precise and accurate fluid control, the unique flow properties and multiplexing capabilities make microfluidic systems extremely useful for such assays. Besides the benefits of microfluidic chips for cell-based assays, miniaturization is useful for manipulating cells in general, e.g., for capturing circulating tumor cells (CTC) or other rare cells.

We make your product.

Case Studies

thinXXS has been a great partner in the development and continuous improvement of our cartridge. Their expertise in microfluidics and precision molding is a factor in the success of the Accellix Platform in cell therapy quality control“
Terrance Gin, Global VP of Operations, Accellix Inc.

The Challenge

  • Streamlined assay workflow minimizing user interaction
  • Maximized reproducibility and accuracy
    Optical flow cell

Our Solution

  • Customized consumable design with
  • Wet reagent storage on card
  • Integrated mixing/pumping feature solved by 2-component-molding
  • Scalable and cost effective design
  • Ultra-Precision tooling and molding
  • Precision bonding with high reproducibility
  • Inhouse blister manufacturing and assembly

thinXXS has been instrumental to our consumable development with their unique expertise in precision injection molding, manufacturing, and assembly. While previous partners struggled to meet our demanding design criteria, thinXXS exceeded our expectations. Our collaboration saved valuable time and resources while ensuring our products uphold the utmost standards of quality and innovation.
Nick Arab, CEO of Pattern Bioscience

The Challenge

• Digital droplet technology requires tight tolerances for the chip

• Design and manufacturing partner, that is capable to rapidly realize new designs

• 20 different dry reagents per chip require:
 - Low cost solution for dry reagent storage
 - Scalable manufacturing platform

Our Solution

  • High precision manufacturing:
    • Tooling
    • Molding
    • Assembly
       
  • Customer driven rapid design iterations
     
  • Co-development of customized Reagent Plug (Joint IP):
    • Scalable design
    • Automated manufacturing
    • Competitive pricing / Optimize target costs

We have chosen thinXXS Microtechnology as development and manufacturing partner. thinXXS’ experience in microfluidics, micro-molding, and micro-assembly was key to achieve the required quality for our consumables. We especially value thinXXS’ collaborative project approach, responsiveness, and efficient communication
Remi Dangla, CEO Stilla Technologies

The Challenge

The chips feature cutting-edge microfluidic technology to generate a large array of thousands of individual droplets. The consumables require:
 

  • reproducible micro-features
  • flatness
  • robust and precise bonding
  • low autofluorescence

Our Solution

With our state-of-the-art injection molding equipment and proprietary bonding technology, we enable mass-manufacturing of an affordable consumable and offer:

  • Reproducible dimensions along the complete production chain
  • Testing of optical quality
  • Clean room manufacturing, ISO 13485 compliant

Our Facility in Zweibruecken is located at:

Amerikastrasse 21
66482 Zweibruecken, Germany

Tel: +49 6332 8002 0

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